Introduction of new product Geolite Silt - The innovative solution for restoring and smoothing concrete surfaces

Maintenance and restoration of concrete structures is essential to ensure long-term durability and aesthetics. Kerakoll Geolite Silt is a revolutionary mineral-derived, lightweight smoothing geo-mortar, which is excellent for the restoration, smoothing and protection of concrete structures. In this blog post, we present the features, benefits and areas of use of the Geolite Silt product.

Thixotropic R2 class

Geolite Silt is a thixotropic R2 class geo-mortar, which means that the consistency of the mixture is suitable on vertical surfaces and it is easy to apply. Thus, there is no need for expensive and time-consuming support systems when using the product.

Semi-fast, 30-minute setting time

Geolite Sil sets quickly, in just 30 minutes. This allows the user to move quickly through the project, minimizing downtime and reducing costs.

High yield and workability

Thanks to the large volume and easy-to-work nature of Geolite Silt, it can be worked with efficiently. This saves time and resources, leading to more cost-effective and faster projects.

Layer thickness between 2 mm and 50 mm in a single layer

The layer thickness of Geolite Silt can be applied in a single layer from 2 mm to 50 mm, so repairs and smoothing of different thicknesses can be done quickly and easily.

Geo-binder based

Geolite Silt is based on a geo-binder, which ensures the product's excellent quality and long-term performance.

Can be painted after 4 hours

Geolite Silt can be painted in as little as 4 hours, so project completion and the final appearance of concrete surfaces can be achieved quickly.

Areas of use

Geolite Silt can be used:

  • For local and general protective smoothing of concrete surfaces
  • For the non-structural restoration of worn concrete parts
  • For the correction and filling of surface defects - such as the junction of new and old concrete, gravel nests, holes
  • Concrete for repairing decorative elements such as cornices, window sills and parapets

Kerakoll Geolite Silt lightweight finishing geo-mortar for concrete (2–50 mm)

Price
9.650 Ft
Unit price 643 Ft  per  kg

Is the concrete surface ugly, gravelly, or full of holes before painting? Structural repair mortar is strong but hard to smooth and expensive on large surfaces. Geolite Silt is a lightweight, high-yield smoothing mortar: creamy spreadable, smooth surface from 2–50 mm. Paintable after 4 hours. This is Kerakoll Geolite Silt.

Geolite is the first geo-mortar for repairing damaged reinforced concrete: Kerakoll geo-binder, with near-zero shrinkage and high chemical resistance.

  • Smoothing gravel nests, holes, uneven fair-faced concrete: lightweight geo-mortar — creamy spreadable, smooth, paintable surface from 2–50 mm
  • Large surface economically: high yield, ≈ 12 kg/m²/cm — less material than structural mortar
  • Crack-prone, moving substrate: low modulus of elasticity (13 GPa) — moves with the concrete, R2 class
  • Fast further processing: semi-fast, ≈ 30 minutes setting, paintable after 4 hours — work progresses the same day
  • Repair of junctions between new and old concrete, cornices, window sills: fills and levels surface defects
  • Does not drip even overhead or vertically: thixotropic — works on ceilings and beams
  • Breathable, non-combustible surface: A1 fire resistance, vapor permeable (Class I) — mineral, geo-binder based
Type Lightweight, non-structural smoothing geo-mortar (indoor and outdoor)
Binder Mineral geo-binder, inorganic
Performance R2 class (EN 1504-3); compressive strength after 28 days > 15 N/mm² · paintable after 4 hours
Layer thickness min. 2 mm – max. 50 mm / layer
Setting time semi-fast, ≈ 30 minutes
Material requirement ≈ 12 kg/m²/cm; 15 kg ≈ 1.25 m² (10 mm layer)
Packaging 15 kg bag
Storage ≈ 12 months

What is it suitable for?

Substrates: Healthy, load-bearing concrete and reinforced concrete — indoors and outdoors. Worn, uneven, gravel-nested concrete surfaces. Concrete repaired with the Geolite family’s geo-mortars before painting.

Usage: Local and general protective smoothing of concrete surfaces; non-structural restoration of worn concrete parts; filling and leveling surface defects (junctions of new and old concrete, gravel nests, holes); repair of decorative elements — cornices, window sills, parapets. On horizontal concrete after Primer Uni.

Not suitable for: load-bearing, structural repairs (use R4 Geolite / 10 / 40 for that); contaminated, loose, crumbling, or dusty substrates; gypsum, metal, wood; surfaces below +5 °C, above +40 °C, or frozen.

The Geolite concrete repair system

1. Structural repair Geolite / 10 / 40 — R4 volume restoration, load-bearing capacity
2. Smoothing Geolite Silt — this product provides a lightweight, smooth, paintable surface, 2–50 mm
3. Protective topcoat paint Geolite MicroSilicato — breathable, carbonation-resistant

Structural repair or smoothing needed?

  • Load-bearing, structural repair (R4): Geolite / Geolite 40 / Geolite 10
  • Smooth, aesthetic, non-structural surface (R2): Geolite Silt — this product, highly economical
  • Carbonation-resistant finish: Geolite MicroSilicato — breathable paint

Frequently asked questions

How to create a smooth, paintable surface on rough, gravelly concrete?
Lightweight, non-structural smoothing geo-mortar that is creamy and paintable after 4 hours. Geolite Silt fills gravel nests, holes, and unevenness from 2–50 mm. First repair structural defects with R4 mortar.

What is the difference between structural and smoothing repair mortar?
Structural mortar (R4, e.g. Geolite) restores load-bearing capacity; smoothing mortar (R2, Geolite Silt) provides an aesthetic, smooth surface. Silt is lighter, more economical, and easier to apply but not load-bearing. They are often used consecutively.

What does the R2 class mean?
R2 is the EN 1504-3 non-structural repair mortar class. It has lower strength (28 days > 15 N/mm²), suitable for surface, aesthetic repairs — not for load-bearing structures. For load-bearing, R4 class Geolite is required.

How many m² does a 15 kg bag cover?
Material requirement ≈ 12 kg/m² per centimeter — low due to the lightweight composition. For a 10 mm layer, a 15 kg bag covers ≈ 1.25 m², for 5 mm ≈ 2.5 m². Therefore economical for large surfaces.

When can the smoothed surface be painted?
Geolite Silt can be painted after 4 hours. For breathable, carbonation-resistant protection, Geolite MicroSilicato paint can be applied. The surface must be dry and stable.

How thick can it be applied?
Between 2 and 50 mm in a single layer. For thin smoothing from 2 mm, for deeper defect filling up to 50 mm. For thicker, load-bearing repairs, use structural Geolite.

Is a primer needed under the smoothing mortar?
For horizontal concrete surfaces, Primer Uni substrate primer is recommended for proper absorption. The substrate must be clean, solid, and rough. Wet thoroughly before application.

When should I NOT use this smoothing mortar?
Do not use for load-bearing, structural repairs — for that, use R4 Geolite, 10, or 40. Do not apply on dirty, loose, dusty substrates, gypsum, metal, wood, or frozen surfaces.

Can I apply it myself?
Yes, smoothing can be done by a skilled hand: cleaning, wetting, applying with a trowel, then smoothing with a sponge float. However, large surfaces, facades, or structural repairs require expertise. We also undertake complete execution.

Geolite - Az első geo-habarcs a vasbeton monolit javításához.

WHAT IS GEOLITE?

Kerakoll Geolite is the first geomortar for the repair of reinforced concrete monolithic. Geolite is an eco-compatible geomortar product line of mineral origin that revolutionizes concrete repair, born from the research carried out by Kerakoll in the field of innovative materials and raw materials with a low impact on the environment.

GEOLITE PRODUCT FAMILY

Geolite, a geomortar product line suitable for repairing concrete monoliths.
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