Kerakoll Geolite 10 fast-setting concrete repair geo-mortar, R4 (2–40 mm)

Brand: Kerakoll 🇮🇹

geo-mortar for reinforced concrete monolithic restoration

Price
17.500 Ft
Unit price 700 Ft  per  kg
Size:25 kg
In stock, deliverable within 48 hours!
Do you have any questions?
Our Kerakoll technical advisor will help you choose the right product.

From railing to manhole cover — do you have to wait for it to set before loading? Slow mortar sits for hours, work stops. Geolite sets in 10 minutes, loadable and paintable after 4 hours. R4 strength, fast setting even in cold. This is Kerakoll Geolite 10.

Geolite is the first geo-mortar for repairing damaged reinforced concrete: Kerakoll geo-binder, with near-zero shrinkage and high chemical resistance.

  • Fast fixing, anchoring — railing, column, manhole cover, street furniture: 10 minutes setting — work doesn’t stop, quickly loadable
  • Concrete repair when there’s no time to wait: loadable and paintable after 4 hours — ready the same day, can be covered with MicroSilicato too
  • Progresses even in cold weather: sets quickly even at +5 °C (≈ 22–25 minutes) — won’t stop on cool mornings or in winter
  • Load-bearing repair: Class R4, 28 days > 45 N/mm² — structural strength, not just patching
  • Rusting reinforcing steel: pH ≥ 12.5 alkaline chemistry passivates the iron (EN 1504-7) — stops corrosion
  • Does not run even overhead or on vertical surfaces: thixotropic consistency — 2–40 mm in one layer
  • Exposed to precipitation, wet locations: waterproof — outdoors, in shafts, at manhole covers as well
  • Non-combustible: A1 fire resistance class — geo-binder based, mineral composition
Type Fast-setting thixotropic concrete repair geo-mortar (indoor and outdoor)
Binder Mineral geo-binder, inorganic
Performance Class R4 (EN 1504-3); compressive strength 28 days > 45 N/mm²
Layer thickness min. 2 mm – max. 40 mm / layer
Setting time fast, ≈ 10 minutes · loadable/paintable after 4 hours
Material requirement ≈ 17.5 kg/m²/cm; 25 kg ≈ 1.4 m² (10 mm layer)
Packaging Bag 25 / 15 / 5 kg
Storage ≈ 6 months

What is it suitable for?

Substrates: Healthy, load-bearing reinforced concrete and concrete — indoors and outdoors. Quick repair of damaged, spalled concrete structures. On horizontal concrete after Primer Uni substrate preparation.

Usage: Fast, precision fixing and structural anchoring — hooks, pipe spacers, frames, sanitary fixtures, columns, railings, manhole covers, shafts, public and street furniture. Local and general repair of reinforced concrete where quick commissioning or low temperature is a factor; anchoring rods, base plates, machines.

Not suitable for: contaminated, loose, crumbling, or dusty substrates; gypsum, metal, or wood; surfaces below +5 °C, above +40 °C, or frozen; where long working time is needed on large surfaces (use Geolite / Geolite 40 for that); for pouring into formwork (use Geolite Magma for that).

The Geolite concrete repair system

1. Substrate preparation Primer Uni — adhesion and absorption control on horizontal concrete
2. Repair mortar Geolite 10 — this product, R4 fast repair/fixing, 2–40 mm
3. Protective topcoat Geolite MicroSilicato — breathable, carbonation inhibitor

Which Geolite mortar do you need?

  • Manual/machine repair, large surface, 2–40 mm, no rush (80 minutes): Geolite — R4, the basis of the Geosteel SRG system
  • Same-day handover, semi-fast (40 minutes): Geolite 40 — R4, waterproof, paintable after 4 hours
  • Fast fixing, anchoring, in cold (10 minutes): Geolite 10 — this product, R4, waterproof
  • Poured into formwork, 10–100 mm: Geolite Magma — pourable, R4 (anchoring: Magma 20, fiber-reinforced FRC: Xenon)
  • Light aesthetic smoothing, non-structural (2–50 mm): Geolite Silt — R2

Frequently asked questions

What can be used to quickly fix railings, posts, or manhole covers into concrete?
Fast-setting, R4 class concrete repair geo-mortar that sets in 10 minutes. Geolite sets in 10 minutes and can be loaded after 4 hours — for precise fixing of railings, posts, manhole covers, and street furniture. Fill the hole or recess and hold it in place until it sets.

How fast does it set, and when can it be loaded?
The setting time of Geolite 10 at +21 °C is approximately 10 minutes, and it can be loaded and painted after 4 hours. It sets slower in cold: at +5 °C, setting takes about 22–25 minutes. It sets faster in heat — at +30 °C, about 3–4 minutes, so mix in small batches.

Can it be used in cold weather?
Yes, Geolite 10 can be worked at low temperatures: it sets quickly even at +5 °C. The application temperature range is between +5 °C and +40 °C — it cannot be applied on frozen surfaces. It was developed precisely for cold, fast jobs.

What does the R4 class mean for concrete repair mortar?
R4 is the highest structural repair mortar class according to EN 1504-3. It is suitable for restoring high-strength, load-bearing structures — Geolite 10 has a 28-day compressive strength > 45 N/mm². R3 and R2 are weaker and not for structural repairs.

Geolite, Geolite 40, or Geolite 10 — which one do I need?
All three are R4 thixotropic concrete repair mortars, only the setting time differs. Geolite 10 is fast (10 minutes) — for fixing and cold weather. Geolite 40 is semi-fast (40 minutes), for same-day handover. Geolite is normal (80 minutes), for large surfaces and machine application.

Is the concrete repair paintable and waterproof?
Geolite 10 is waterproof, and the repair can be painted after 4 hours. It can be used outdoors, in pits, and in places exposed to precipitation. For carbonation-resistant, breathable protection, Geolite MicroSilicato paint can be applied.

Is a primer needed under the concrete repair mortar?
Do not use on vertical, healthy concrete — just moisten the surface until saturation. For horizontal concrete surfaces, Primer Uni substrate preparation is recommended. The substrate must always be clean, solid, and rough.

When should I NOT use this fast concrete repair?
For large surfaces requiring long working times, do not use it — the slower Geolite or Geolite 40 are suitable. Do not apply on contaminated, loose, dusty substrates, gypsum, metal, wood, or frozen surfaces. Due to the fast setting, always mix in small batches.

Can I apply it myself?
Small, quick fixing or surface repair can be done by an experienced hand. However, the fast setting leaves little room for error, and structural restoration requires static knowledge. We also undertake complete execution.

✓ Regional mineral ≥ 60%
X Recycled mineral material ≥ 30%
✓ CO2 ≤ 250 g/kg
✓ VOC Very low emissions
✓ Recyclable

Downloads

User guide

Substrate preparation: Remove damaged concrete by mechanical or wet demolition down to the sound part, with a rough surface of ≥ 5 mm. Clean rust from the reinforcing steel by brushing or sandblasting, then remove dust. Moisten until saturated but free of surface water; apply Primer Uni on dry horizontal concrete.

Mixing: For a 25 kg bag, use ≈ 4.6 l of clean water (15 kg → ≈ 2.8 l; 5 kg → ≈ 0.9 l). Due to fast setting, mix only as much as you can work within 10 minutes. Mix until homogeneous and lump-free; do not add any binder.

Application: Apply by hand with a trowel in layers up to 40 mm max. To anchor rods, fill the hole, insert the rod with a twisting motion, and hold until set. In hot weather, setting is even faster—work with smaller batches.

Curing: Keep moist for the first 24 hours, protect from strong sun and wind.

Temperature: +5 °C – +40 °C. Do not apply on frozen surfaces, in rain, or in strong sunlight.

We also undertake installation work

Entrust the professional execution of Kerakoll products to an expert!

The proper application of Kerakoll building materials and trade products requires special expertise for durable, excellent results. Our company’s trained professionals guarantee compliant execution and long-term quality.

Our comprehensive service includes:

  • Free on-site survey and condition assessment
  • Expert advice for selecting the right product and system
  • Professional surface preparation and priming
  • Professional application of the chosen Kerakoll products
  • Warranty on the execution

Why choose us?

  • Experienced, trained professionals
  • Several years of experience with the full Kerakoll product range
  • Reference projects in residential buildings, public buildings, and industrial facilities
  • Preliminary, detailed price quotation
  • Clean, precise workmanship

Request a material + labor package offer! The professional application of Kerakoll products ensures optimal performance and long service life. Don’t take risks – proper execution is at least as important as quality raw materials!

Please contact us for a price quote at hello@masterworks.hu or call +3670 400 2040.

Technical specifications
  • Product type: mineral-based, geo-binder based, fast-setting thixotropic geo-mortar (for exterior and interior use)
  • Appearance: powder
  • Aggregate: mineral natural material, silicate-carbonate
  • Grain size: 0 – 0.5 mm
  • Mixing water: ≈ 4.6 l / 25 kg (≈ 2.8 l / 15 kg; ≈ 0.9 l / 5 kg)
  • Fresh mortar spread: 140 – 160 mm (EN 13395-1)
  • Fresh mortar bulk density: ≈ 2040 kg/m³
  • Apparent bulk density (powder): ≈ 1300 kg/m³
  • Mix pH: ≥ 12.5
  • Setting start/end: ≈ 8–10 minutes (≈ 22–25 minutes at +5 °C; ≈ 3–4 minutes at +30 °C)
  • Class (EN 1504-3): R4 (in wet and dry environments)
  • Compressive strength (+21 °C): 2 hours > 10; 4 hours > 12; 24 hours > 25; 7 days > 40; 28 days > 45 N/mm² (EN 12190)
  • Flexural-tensile strength (+21 °C, 28 days): > 8 N/mm² (EN 196-1)
  • Adhesive bond (28 days): > 2 N/mm² (EN 1542)
  • Compressive modulus of elasticity: 21 GPa (CC) / 20 GPa (PCC) (EN 13412)
  • Capillary water absorption: < 0.5 kg·m⁻²·h⁻⁰·⁵ (EN 13057)
  • Chloride ion content: < 0.05% (EN 1015-17)
  • Water vapor permeability (EN 1504-2): Class I, SD < 5 m
  • Fire resistance: Class A1 (EN 13501-1)
  • Application temperature: +5 °C – +40 °C
  • Layer thickness: min. 2 mm – max. 40 mm / layer
  • Material requirement: ≈ 17.5 kg/m²/cm
  • VOC emission: EC1 plus GEV-Emicode (3540/11.01.02)
  • Packaging: Bag 25 / 15 / 5 kg
  • Storage: ≈ 6 months
Stock and prices

Our online store is open 24/7 and ships Monday through Friday, except for some holidays. Orders received for products without delivery restrictions on the product page will be delivered within 1-3 days if received before 12:00 p.m. In the case of orders placed for products in the suppliers' warehouses, the expected availability time is indicated on the product page, and we deliver according to the indicated time.

In order to provide the best service, we try to keep a stock of the most popular products in our warehouse in Budapest. Such products are labeled "In Stock". These can be collected or delivered within 1-3 days.

All other products must be shipped from the supplier's warehouses. This can take 1-4 weeks (it depends on the manufacturer; please confirm the delivery time with our customer service before ordering). Such products are either marked "In Stock" or require a pre-order together with a request for a quote.

All prices include VAT.

Shipping information

Products available in our warehouse are delivered within 1-3 days.

Products not available in our warehouse are first shipped from the manufacturer’s warehouse to our warehouse, and then from there to you. Shipping from the manufacturer’s warehouse may take 1-2 weeks.

Available delivery options

  • GPS delivery is available throughout Hungary for orders up to 120 kg, with costs ranging from 4,200 to 25,200 HUF. The costs are determined based on the weight of the ordered products and are automatically added to your cart at checkout. Dispatch from our warehouse takes place on the next working day after the order to ensure fast and safe delivery of your order.
  • Upon request, we can also provide a custom delivery quote (useful for shipments over 120 kg).
  • You may also choose to pick up the goods free of charge from our warehouse.

Delivery terms for orders to other parts of Hungary are prepared upon request. Please contact us for a quote at hello@masterworks.hu or call +3670 400 2040.

REQUEST A QUOTATION

Would you like to request a quote or speak with our Kerakoll product expert?

+36 70 400 2040

hello@masterworks.hu

We also offer installation services.
Request a package quote for materials + labor!

Kerakoll Geolite 10 fast-setting concrete repair geo-mortar, R4 (2–40 mm)

PRODUCT BENEFITS

- Thixotropic, R4 class: structural-strength repairs, even on vertical surfaces
- Fast, 10-minute setting time: no work stoppages, can be loaded soon
- 2–40 mm in a single layer: thick repairs in one pass
- Geo-binder-based: mineral, compatible with concrete
- Naturally stable monolithic restoration
- Waterproof: suitable for outdoor use and wet environments
- Paintable after 4 hours: same-day completion
- Adjustable setting times within the Geolite range (10 / 40 / 80 minutes)
- GreenBuilding Rating 4: verified environmental impact

Pioneer in monolithic reinforced-concrete repair

Mineral geo-mortar based on a geo-binder

Geolite is the first geo-mortar for passivating, repairing, smoothing and protecting damaged reinforced concrete. Not a modified cement mortar—it is geo-binder-based, a single material with concrete. Monolithic repair with the durability of natural stone.

After curing, it is as hard as a rock.

Kerakoll geo-binder with virtually zero shrinkage

Kerakoll GreenLab’s geo-binder is made from natural raw materials—including kaolin and bauxite—with high-zirconium inorganic microfibres that increase mechanical strength. Virtually zero shrinkage, high chemical resistance, and outstanding mechanical strength—even under extreme conditions.

Stops rebar corrosion

Monolithic protection against passivation loss and carbonation

Carbonation is one of the main causes of reinforced concrete deterioration: the concrete loses its alkalinity, the steel reinforcement rusts, and the surface spalls. Geolite’s alkaline mineral chemistry re-passivates the reinforcing steel (EN 1504-7), while the structural repair mortars provide R4-class load-bearing performance (EN 1504-3).

One system, from repair to protection

Thixotropic, pourable, smoothing and carbonation-protection products

Hand-applied repairs on vertical surfaces, pourable formwork repairs, fiber-reinforced strengthening without rebar, aesthetic smoothing and breathable protective paint — all in one product range. The mineral geo-mortars have an A1 fire-resistance classification; the product range has low emissions and certified GreenBuilding credentials.

Geolite product range

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Kerakoll - The GreenBuilding Company

About Kerakoll

In the increasingly important world of sustainable building materials and eco-friendly practices, Kerakoll is a pioneer in the industry. 

Founded in 1968, the Italian company has become a global leader in the production of adhesives, sealants, and other building materials, while remaining committed to environmental protection.

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